Flux-free joining technique

Examples

Example 1

Installation with two workstations for gas-shielded brazing of tube-to-flange joints and tube-to-support joints Installation with two workstations for gas-shielded brazing of tube-to-flange joints and tube-to-support joints
 
1. Method:
2. Component 1:

    Component 2:

3. Filler metal app.:
4. Brazing time:
5. Shielding gas:
induction heating
tube 50 x 3, unalloyed steel, with
annular flange of the same material
tube 30 x 2,5, unalloyed steel, with
support of the same material
automatic wire feed
72 seconds
nitrogen

 

Example 2

Installation with two workstations for gas-shielded brazing of T-joints of Cr-Ni-steel Installation with two workstations for gas-shielded brazing of T-joints of Cr-Ni-steel
 
1. Method:
2. Component:
3. Filler metal app.:
4. Brazing time:
5. Shielding gas:

induction heating
tube 8 x 1, Cr-Ni-steel
automatic wire feed
39 seconds
nitrogen

 

Example 3

Installation for gas-shielded brazing of tube-to-annular-piece joints Installation for gas-shielded brazing of tube-to-annular-piece joints
 
1. Method:
2. Component:

3. Filler metal app.:
4. Brazing time:
5. Shielding gas:
induction heating
tube 8 x 1, unalloyed steel, with ring
piece of the same material
filler metal ring
15 seconds
argon

 

Example 4

Installation for gas-shielded brazing of store fitting elements Installation for gas-shielded brazing of store fitting elements
 
1. Method:
2. Component:

3. Filler metal app.:
4. Brazing time:
5. Shielding gas:
induction heating
rectangular tube 20 x 20 x 2, unalloyed
steel, with sleeve of the same material
automatic wire feed
15 seconds
nitrogen

 

Example 5

Installation for diffusion welding of hard metal strips for paper knife production with resistance heating Installation for diffusion welding of hard metal strips for paper knife production with resistance heating
 
1. Method:
2. Component:

3. Filler metal app.:
4. Brazing time:
5. Shielding gas:
resistance heating
27 x 2.7 hard metal
with 27 x 2,7 hard metal
without
18 seconds
argon

 

Example 6

Installation for gas-shielded brazing of valve bodies of brass to tubes of copper by the tunnel brazing method Installation for gas-shielded brazing of valve bodies of brass to tubes of copper by the tunnel brazing method
 
1. Method:
2. Component:

3. Filler metal app.:
4. Brazing time:
5. Shielding gas:
induction heating
two tubes 12 x 1 of copper
with one valve body of brass
ring filler metal
18 seconds
forming gas with 5% hydrogen

 

Example 7

Installation for gas-shielded brazing of annular-piece-to-tube joints Installation for gas-shielded brazing of annular-piece-to-tube joints
 
1. Method:
2. Component:

3. Filler metal app.:
4. Brazing time:
5. Shielding gas:
resistance heating
tubes 12 x 1, unalloyed steel,
with ring piece of the same material
ring filler metal
15 seconds
nitrogen

 

Example 8

Installation for gas-shielded brazing of radiator elements of steel by the tunnel brazing method Installation for gas-shielded brazing of radiator elements of steel by the tunnel brazing method
 
1. Method:
2. Component:

3. Filler metal app.:
4. Brazing time:
5. Shielding gas:
induction heating
6 tubes 25 x 1.2, unalloyed steel,
with head pieces of the same material
ring filler metal
16 seconds
nitrogen

 

Example 9

Installation for gas-shielded brazing of joints of tube to tube end pieces or tube to steel supports Installation for gas-shielded brazing of joints of tube to tube end pieces or tube to steel supports
 
1. Method:
2. Component:


3. Filler metal app.:
4. Brazing time:
5. Shielding gas:
induction heating
tubes 10 x 1, unalloyed steel,
with end pieces or supports of
the same material
ring filler metal or wire section
14 seconds
nitrogen

 

Example 10

Installation for diffusion brazing of carbide drills Installation for diffusion brazing of carbide drills
 
1. Method:
2. Component:

3. Filler metal app.:
4. Brazing time:
5. Shielding gas:
resistance heating
round steel blank, cylinder
diameter 10mm, heat-treatable steel
without filler metal
10 seconds
argon

 

Example 11

Installation for automatic gas-shielded brazing of steel suction tubes Installation for automatic gas-shielded brazing of steel suction tubes
 
1. Method:

2. Component:

3. Filler metal app.:
4. Brazing time:
5. Shielding gas:
induction heating and resistance heating
tubes 16 x 1, unalloyed steel,
with end pieces of the same material
ring filler metal
10 seconds
argon

 

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